Laser-cut EVA foam, cardboard and chipboard.The torso armor template is 18" x 24" because I cut that on a machine with a large bed, and the parts are large, so I left that at full size and you can edit the parts in Inkscape to fit on multiple sheets if you need that. I have created most of my templates at 12" x 12" for convenience for those who use Cricut or Silhouette cutting machines.I would recommend trying out my Cardboard Batman Helmet Instructable first to see if creating with Pepakura is for you before attempting a whole suit.Currently, seems to have a decent collection. Sometime finding pepakura files online can be tough, as pepakura websites seem to go up and down. I like using this method because I can find templates online, modify and easily cut them with CNC cutters or scissors. Pepakura is not for everybody and it takes some patience.Techniques I used: (I used some fancy-schmancy cutting tools, but everything can be cut by hand) I have uploaded the patterns that I used to create this exact costume, but I've also attempted to describe how you can modify or create your own templates and designs to create your own mash-up. I created this fantasy/ medieval/ viking costume so I could justify a bearded batman when my family took me to comic-con for my birthday and we all created bat-family mash-ups. One of my all-time favorite creations is my custom batman costume.
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